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Semi-Truck Tire Blowout Accidents — Causes, Dangers, and What Victims Should Do

  • Vrdolyak Law Group
  • Sep 28, 2025
  • 2 min read

Updated: Jan 15

What Is a Semi-Truck Tire Blowout Accident?

A tire blowout accident occurs when a tire on a semi-truck fails due to underinflation, overloading, tread separation, aging, or poor maintenance, causing sudden loss of control or dangerous debris on the road. Because a fully loaded semi-truck can weigh up to 80,000 lbs, a single tire failure can quickly turn into a catastrophic multi-vehicle crash.


Why Semi-Truck Tire Blowouts Happen

  • Tire wear, aging, and poor maintenance

  • Underinflation or overloading

  • Manufacturing defects or structural flaws

  • Road hazards such as debris or potholes

  • High heat from long-haul travel

  • Improper inspections or skipped safety checks


Large-Truck Crash Fatality and Injury Data

According to the National Highway Traffic Safety Administration (NHTSA) Traffic Safety Facts 2023: Large Trucks:

  • 5,472 people were killed in crashes involving large trucks in 2023

  • 153,452 people were injured in large-truck crashes (National Safety Council analysis)

  • Approximately 70% of those killed in truck crashes were occupants of other vehicles

  • Fatal large-truck crashes have increased roughly 40% in the past decade


Data from the Federal Motor Carrier Safety Administration (FMCSA) shows tire or wheel failures are among the vehicle-related factors recorded in crash investigations and are recognized contributors to loss-of-control crashes.


Common Injuries in Tire-Blowout Truck Crashes

  • Traumatic brain injuries (TBI)

  • Spinal injuries or paralysis

  • Internal organ damage

  • Rib and torso trauma

  • Broken bones

  • Severe lacerations or crush injuries

  • Wrongful death



What to Do After a Semi-Truck Tire Blowout Accident

1. Call 911 immediately


2. Document the scene if safe:

- Tires, wheels, and any visible failure points

- Truck company name and DOT number

- Roadway evidence, skid marks, debris, and weather


3. Get medical evaluation right away


4. Do not give recorded statements to trucking insurance companies


5. Contact a truck-accident attorney such as the Vrodolyak Law Group quickly. Trucking companies will send out their team of experts following a crash to collect data to prove the accident was your fault. You deserve a legal team with the experience, knowledge, and resources to collect data and analyze the accident.


Evidence in tire-failure cases may include:

  • Tire scraps or wheel fragments

  • Maintenance and inspection records

  • Black-box data (ECM/EDR)

  • Driver logs

  • Pre and post-trip inspection documentation

  • Loading and weight records



How Semi-Truck Drivers Can Help Prevent Tire Blowout Crashes:

  • Regular tire pressure checks and replacement of tires

  • Compliance with FMCSA inspection requirements

  • Proper weight distribution and load limits

  • Wheel, hub, and axle inspection

  • Driver training to detect early warning signs

  • Prompt removal of worn or aging tires


Tire blowouts on semi-trucks are dangerous, often leading to catastrophic multi-vehicle crashes. Because these accidents involve heavy machinery and complex mechanical evidence, quick documentation and early legal guidance are essential.


Sources

- NHTSA Traffic Safety Facts 2023: Large Trucks

- National Safety Council Injury Facts: Large Trucks

- FMCSA Large Truck and Bus Crash Facts

- FMCSA Large Truck Crash Causation Study

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